SMT PCBA Assembly Service Mulitlayer Printed Circuit Board Hybrid Circuit
Shenzhen Yideyi Technology Co., Ltd is a professional PCB&PCBA Solution Service Provider specializing in one-stop service from PCB, components purchasing, PCB assembly to complete products building. Our services include PCB fabrication, PCB assembly,raw material purchasing, components purchasing, test, logistics and other value-added services.
We have served many well-known OEM customer who focuses on marketing and designing. Our products are mainly applied in the consumption, security and safety, industrial, medical, Network, automation, measurement, counter device and other fields. With years of experience, we have gained a good reputation among clients in the electronic production field for reasonable prices, rich resources and punctual delivery.Our manufacturing facilities include clean workshops and advanced high-speed SMT lines. Our chip placement precision can reach +0.1MM on integrated circuit parts. It means we can deal with almost all kinds of integrated circuits, such as SO, SOP, SOJ, TSOP, TSSOP, QFP, BGA and U-BGA. Additionally, we can provide 0201 chip placement, through-hole component insertion and finished product fabrication, test and packing.
Quality Management Policy: Consistently satisfy our internal and external customer expectations Continuously improve our process, business systems, products and services Empower our employees and enable them to directly contribute to customer. Embrace and execute a system that assures Total Customer Satisfaction Quality objective: Product pass rate:>99% Timely delivery rate:>98.5% Customer satisfaction rate:>98.5%
We have high-qualified management team, experienced R and D team and skilled employees and possess advantaged supply chain, commitment to quality and dedication to our customers service
Our SMT Advantages:
• Strict product liability, taking IPC-A-160 standard
• Engineering pretreatment before production
• Production process control (5Ms)
• 100% E-test, 100% visual inspection, including IQC, IPQC, FQC, OQC
• 100% AOI inspection, including X-ray, 3D microscope and ICT
• High-voltage test, impedance control test
• Micro section, soldering capacity, thermal stress test, shocking test
• In-house PCB production
• No minimum order quantity and free sample
• Focus on low to medium volume production
• Quick and on-time delivery
1. PCBA, PCB assembly: SMT & PTH & BGA
2. PCBA and enclosure design
3. Components sourcing and purchasing
4. Quick prototyping
5. Plastic injection molding
6. Metal sheet stamping
7. Final assembly
8. Test: AOI, In-Circuit Test (ICT), Functional Test (FCT)
9. Custom clearance for material importing and product exporting
10. PCBA reverse engineering
11. Professtional R&D team
12. PCB Layout Design
SMT Production processes:
Material Receiving → IQC → Stock → Material to SMT → SMT Line Loading → Solder Paste/Glue Printing → Chip Mount → Reflow → 100% Visual Inspection → Automated Optical Inspection (AOI) → SMT QC Sampling → SMT Stock → Material to PTH → PTH Line Loading → Plated Through Hole → Wave Soldering → Touch Up → 100% Visual Inspection → PTH QC Sampling → In-Circuit Test (ICT) → Final Assembly → Functional Test (FCT) → Packing → OQC Sampling → Shipping
Each board is carefully examined by our dedicated inspection team using AOI and high magnification viewers.
Using our X-Ray machine, we test PCBs to component level and all wiring is fully inspected and tested. Flash
testing and earth bonding tests can also be undertaken where required.
Why Choose Us?
1. High quality and quick service is our long-term target for customer.
We are strictly control the product quality and provide customers good and quick service, your inquiry related to our products or prices will be replied within 24 hours.
2. Well-trained and experienced salesman or engineering can answer all your inquires with fluent English.
3.Provide OEM&ODM service, we can help you to design and put into product.
4.Quick and fast lead time:
2L : 3 to 5 working days
4L : 3 to 7 working days
6~8L: 5 to 8 working days
10~16L: 5 to 10 working days
For Mass production:
2L : 8 to 12 working days
4L : 10 to 14 working days
6~8L: 14 to 18 working days
The final lead time based on your PO detail quantity.
5. Protection of your sales area, copyright, ideas of design and all your private information,keep customers information confidential is our responsibility.
6. Reasonable price and top quality products, lower delivery cost help customers cost down and make customers more competitive in the market.
SMT PCBA Manufacture Capacity
||Mass production capability
||Max PCB size
|Solder paste printing tolerance
|System repeat calibration tolerance
|Scraper pressure detection
||pressure closed-loop control system
||Detect Min BGA PAD to PAD distance
|x-axis and Y-axis tolerance
||0.3*0.15 mm²--200*125 mm²
|Component max height
|Populate Max component weight
|BGA/CSP Min PAD spacing, and Min PAD diameter
|PCB board size
||50*50 mm²-850*560 mm²
|Max PCB weight
|Populate Max components type
||Detect Min components
|Detect false type
||Incorrect conponents,missing components,opposite direction,,component shift,Tombstone,Mounting on side,unsoldering,insufficient solder,Lead raised,Solder ball
|Foot warping detection
||3D Detection function
||nitrogen protection;(remaining oxygen<3000ppm)
||Nitrogen closed-loop control system,±200ppm
||Geometric Magnification;:2000 times;System Magnification:12000times
|Rotation Angle &Slanting Perspective
||Automatic forming technology
||Component Automatic forming
||Automatic Insertion machine
||Wave soldering type
||Ordinary wave soldering
|Inclination angle of transport guide rail
|Non-welding pressure contact technology
||Max PCB board size
|Press down height accuracy
|Conformal coating technology
||Max PCB board size
|Max PCB board weight
|Min Nozzle size
||Conformal coating pressure Programmable control
||Device level test,Test hardware connection status.
||Contact test ,Open/short test,Resistance capacitance test test,diode, triode,mosfet test,No power on hybrid test,Boundary scan chain test,Power on mixed mode test.
|Assembly and test
||PCB board system level test.Test System function status.
|Temperature cycling test
|Rise/lower temperature rate
Package &Shipping Methods:
1. Vacuum package with silica gel, Carton box with packing belt.
2. By DHL, UPS, FedEx, TNT
3. By EMS
4. By sea for mass quantity according to customer's requirement
Q1. How to keep our product information and design file secret ?
We are willing to sign a NDA effect by customers side local law and promising to keep customers data in high confidential level.
Q2. What file formats do you accept for production?
Gerber file: CAM350 RS274X
PCB file: Protel 99SE, P-CAD 2001 PCB
BOM: Excel (PDF,word,txt)
Q3. Please note that the following detail will speed up evaluation:
Copper thickness:Surface finish:
Solder mask color:
Q4. How to make sure the PCBAs are completely well recieved?
We will pack with aluminum bag, and insert card, up and bottom card with stable cartons.
Q5. How to ship the PCBAs?
For small packages, we will ship the boards to you by DHL,UPS,FEDEX,TNT. Door to door service! For mass production, we could ship by air, by sea.
Q6. How to make sure the function is fine?
We could make sample/prototype and do functional testing before mass production.
Q7. Trade Terms?
Payment: T/T in advance (Western Union ,Alibaba, paypal is welcomed)