4-Layer Surface Mount Technology Smt Line In Pcb Assembly Production
Shenzhen Yideyi Technology Co., Ltd is a professional China PCB manufacturer dedicated to meeting your exact requirements. We produce the finest quality PCBs available in 2 to 12 layers for electronics, telecommunications, multimedia and computer applications. Also, we provide MC PCB. With many years of experience in this field, we are confident that our comprehensive services can fulfill all your PCB needs. At YDY, we value customers' satisfaction, which is why we always take efforts to find ways to match your quality demand and requirement.
Quality Management Policy: Consistently satisfy our internal and external customer expectations Continuously improve our process, business systems, products and services Empower our employees and enable them to directly contribute to customer. Embrace and execute a system that assures Total Customer Satisfaction Quality objective: Product pass rate:>99% Timely delivery rate:>98.5% Customer satisfaction rate:>98.5%
We more than 200 patented technologies, mastering more than 200 items of high-reliability system design technology, high-density, high-frequency digital circuit design, production technology, system optimization technology, wireless transmission, speed sensor, sound separation, control technology and sound control recognition technology.
High quality and on-time delivery is always our promise.
SMT PCBA capabilities:
• SMT assembly including BGA assembly
• Accepted SMD chips: 01005,BGA,QFP,QFN,TSOP
• Component height: 0.2-25mm
• Min packing: 0201
• Min distance among BGA : 0.25-2.0mm
• Min BGA size: 0.1-0.63mm
• Min QFP space: 0.35mm
• Min assembly size: (X*Y): 50*30mm
• Max assembly size: (X*Y): 350*550mm
• Pick-placement precision: ±0.01mm
• Placement capability: 0805, 0603, 0402, 0201
• High pin count press fit available
• SMT capacity per day: 800,000 point
• A-8 of semi-assembly work line with 3 set wave soldering machines
• B-4 of high/low-temperature burn-in test ovens for the burn-in tested required products
• All products are 100% inspected and tested during the DIP process
1. PCBA, PCB assembly: SMT & PTH & BGA
2. PCBA and enclosure design
3. Components sourcing and purchasing
4. Quick prototyping
5. Plastic injection molding
6. Metal sheet stamping
7. Final assembly
8. Test: AOI, In-Circuit Test (ICT), Functional Test (FCT)
9. Custom clearance for material importing and product exporting
10. PCBA reverse engineering
11. Professtional R&D team
12. PCB Layout Design
1. Supplying solutions: Our success comes from our philosophy that we don’t just supply Printed Circuit Boards, we supply a packaged solution tailored to meet your requirements.
2. Flexibility: We are flexible with delivery schedules and are able to provide relatively fast turn around on both sample and production quantities. We support our customers and do not charge premium prices for fast turn around services.
We are not an agent: The PCB Company has its own manufacturing plant in Shenzhen. This means you are able to purchase Printed Circuit Boards directly from our manufacturing plant
3. Quantity: We cater to both small and large volume demands. We can supply anything from 1 single PCB to 1 million circuits. We realise that regardless of quantity, the PCB is fundamental to your product and therefore important to your business and your production. As such we treat all customers and all orders with the attention and support that they not only desire, but deserve.
4. Quality: We are ISO9001-2000 accredited. We have a commitment to quality control and continuous improvement. Accreditation to ISO9001 is just one small part of our commitment to our quality control.
We have developed an in-house database business management software package which is the core of our order processing, revision control, process control, delivery scheduling, stock control, invoicing and quality control. This package has been written by us from the ground up to cater to the specific needs of our business and undergoes continuous development and improvement, in line with our continuous improvement policy.
5. Technical Support: We have an engineering background. This means we can support you not only at the PCB level, but also on the electronic/electrical design level.
6. On time Delivery: We deliver on time and we usually ship to customers by door to door delivery,you will receive your goods about 3-7days.
7. Each board is carefully examined by our dedicated inspection team using AOI and high magnification viewers. Using our X-Ray machine, we test PCBs to component level and all wiring is fully inspected and tested. Flash testing and earth bonding tests can also be undertaken where required.
SMT PCBA Manufacture Capacity:
||Mass production capability
||Max PCB size
|Max PCB weight
|Solder paste printing tolerance
|System repeat calibration tolerance
|Scraper pressure detection
||pressure closed-loop control system
||Detect Min BGA PAD to PAD distance
|x-axis and Y-axis tolerance
||0.3*0.15 mm²--200*125 mm²
|Component max height
|Populate Max component weight
|BGA/CSP Min PAD spacing, and Min PAD diameter
|PCB board size
||50*50 mm²-850*560 mm²
|Max PCB weight
|Populate Max components type
||Detect Min components
|Detect false type
||Incorrect conponents,missing components,opposite direction,,component shift,Tombstone,Mounting on side,unsoldering,insufficient solder,Lead raised,Solder ball
|Foot warping detection
||3D Detection function
||nitrogen protection;(remaining oxygen<3000ppm)
||Nitrogen closed-loop control system,±200ppm
||Geometric Magnification;:2000 times;System Magnification:12000times
|Rotation Angle &Slanting Perspective
||Automatic forming technology
||Component Automatic forming
||Automatic Insertion machine
||Wave soldering type
||Ordinary wave soldering
|Inclination angle of transport guide rail
|Non-welding pressure contact technology
||Max PCB board size
|Press down height accuracy
|Conformal coating technology
||Max PCB board size
|Max PCB board weight
|Min Nozzle size
||Conformal coating pressure Programmable control
||Device level test,Test hardware connection status.
||Contact test ,Open/short test,Resistance capacitance test test,diode, triode,mosfet test,No power on hybrid test,Boundary scan chain test,Power on mixed mode test.
|Assembly and test
||PCB board system level test.Test System function status.
|Temperature cycling test
|Rise/lower temperature rate
|Other Reliability test
||burn-in test,Drop test, vibration test , Abrasion test ,Key life test.
||Acceptable file format
||Gerber file,PROTEL series,PADS series,POWER PCB series,AutoCAD
1. Payment: T/T in advance (Western Union , paypal is welcomed)
2. Production lead time 100PCS: 5-7days, 500~1000PCS: 7-10days, above 1000PCS 15-20days.
3. Sample can be delivered in 3days
4. Shipping freight are quoted under your requests
5. Shipping port: Shen zhen,Mainland China
6. Discounts are offered based on order quantities
7. MOQ: 1PCS
Package &Shipping Methods:
1. Vacuum package with silica gel, Carton box with packing belt.
2. By DHL, UPS, FedEx, TNT
3. By EMS
4. By sea for mass quantity according to customer's requirement
Q1. How to keep our product information and design file secret ?
We are willing to sign a NDA effect by customers side local law and promising to keep customers data in high confidential level.
Q2. What file formats do you accept for production?
Gerber file: CAM350 RS274X
PCB file: Protel 99SE, P-CAD 2001 PCB
BOM: Excel (PDF,word,txt)
Q3. Please note that the following detail will speed up evaluation:
Copper thickness:Surface finish:
Solder mask color:
Q4. How to make sure the PCBAs are completely well recieved?
We will pack with aluminum bag, and insert card, up and bottom card with stable cartons.
Q5. How to ship the PCBAs?
For small packages, we will ship the boards to you by DHL,UPS,FEDEX,TNT. Door to door delivery! For mass production, we could ship by air, by sea.